Weighing an impressive 35.9 pounds, the Metabo DS 200 is the perfect heavyweight bench grinder as well as one of the best 8-inch bench grinders available. The Metabo is a sturdy machine that features protective covers made of aluminum. This heavyweight machine has a high-quality build that lessens vibrations that you see in lower quality bench grinders.
This is also a low noise unit that still retains a powerful and smooth running motor. Running up to 3,570 RPM’s, this 8-inch grinder will take a few minutes to come to a full stop when you turn it off. It also has a fast and easy set up as well as a dual push on/off button with a raised stop button that is easy to press in an emergency.
Created to be easy to use, the DeWalt DW756 is a 6-inch bench grinder that reflects the performance and construction you expect from DeWalt. With very little vibrations, the Dewalt DW756 has a powerful 5/8 hp induction motor that gets up to 3,450 RPMs. This is really an affordable unit when you consider the quality and power that you get for the price.
You also get a good bit of distance between the wheels at 12.5 inches giving you the flexibility to take on large projects. The solid built quality is also due to the cast iron base and its aluminum construction which adds to its durability. Although it doesn’t offer a ton of features, Dewalt offers great accessories that you can purchase to expand your use of this product.
Featuring a 3/4 hp induction motor, the DeWalt DW758 is perfect for both commercial and home use. It runs at an impressive 3,600 RPM’s and, if you keep it well-maintained, it will last you for years. The DeWalt DW758 is a consistent and high-quality product that also features overload protection to extend the motor’s life as well as an adjustable guard that is tool-free so you can make fast adjustments and guard installations.
The rugged cast iron base gives the product the quality and durability to take on any type of grinding project. Adding flexibility to both large and small jobs, the DW758 includes a distance of 12.5-inches distance between the wheels. Plus, the wheel guards have exhaust ports in the rear to provide a smooth operation.
Comes with an impressive RPM
Durable and solid
Long lasting product if you keep up the maintenance
One of the most unique bench grinders available, the POWERTEC BGSS801 is a slow speed grinder that features 1,725 RPMs. It was created to keep tools from overheating which is not commonly found in most of the units. It has 1/2 hp motor providing a quiet and smooth operation which help create a bench grinder that will last you a long time.
One-inch wide wheels made of white aluminum oxide makes grinding very easy and produce less heat than other units that are available. The POWERTEC has minimal vibrations thanks to the stable heavy gauge steel base. This is an ideal unit for light grinding and sharpening but does not have the power for heavier grinding projects.
The Jet 577102 is intended for industrial grade use which is reflected in its price point. This is an 8-inch grinder that will allow you to take on a wide variety of jobs. It has a smooth 1 hp motor that gives you 3450 RPM’s which is more than enough power to do some heavy grinding.
With very little vibration, you will be able to work a little easier although you can bolt it down if you need to. It also has a low level of noise which is uncommon in a bench grinder that has this type of power. It also features dust vents, cast iron wheel guards, sealed and pre-lubricated ball bearings that will help to guarantee that a long life for this bench grinder.
With six-inch wheels that are ¾’ wide, the WEN 4276 Bench Grinder gives you just enough power to take on your next project. Using 60-grit over one wheel, you have enough strength to grade off materials as well as for general grinding purposes. It also includes a 36-grit wheel that will allow you to take off materials faster.
The WEN also features a 2.1-amp motor that was created to run quietly. With a quick start-up, the motor gives you up to 3,450 RPM so you can do the job quickly. You also get safety eye guards and an adjustable work light so you can get the job done right the first time.
Features a quiet running motor
Is lightweight and comes with wheels
Includes a work light
Doesn’t have a lot of power for big jobs
Light doesn’t work separately, it only works with the grinder
Featuring variable speed control and up to 3,450 RPM’s, the Craftsman 9-21154 is one of the better 6-inch grinding benches to use on a wide range of grinding applications. With a 1.5 hp motor and 2.5 amps, this is a great unit for sharpening tools. Plus, it has great tools and features like the water cooling tray that stops overheating from occurring.
With a large cast iron base, the Craftsman 9-21154 is incredibly stable and lessens vibrations so you have a slip-free performance. For the most versatility, you also get one wire wheel and one grinding wheel so you can clean up parts and remove rust from small tools. It also includes easy and fast-changing wheel guards and a flexible work light to help illuminate your workspace.
Features adjustable tools rests
Comes with work light
Comes with quick-change wheel guards and variable speed control
Using a 2.1-amp motor, the SKIL 3380 Bench Grinder gives you up to 3,450 RPM for improved power. You also get an LED work light over both of the wheels providing safe illumination as you work. Adjustable tool rests will help to hold your tools for an easier grinding process.
The SKIL 3380 Bench Grinder comes equipped with two wheels, medium and coarse, so you can take on a variety of projects without having to buy more pieces. Included eye shields give you improved safety and a cast iron base gives the tool durability and stability. It also has a 3-year manufacturer’s warranty to ensure you get a long life under any type of use.
Featuring a variable speed option, the Delta Power Tools Grinder can take on a wide variety of different jobs without any problem. You can easily adjust the speed from 2,000 RPM to 3,400 RPM so it will work well at both low and average speeds. You also get a 60-grit and 36-grit wheel to add to your versatility.
With a left-hand tool rest, Delta gives you both a drill bit rest as well as two independently adjustable rests allowing you to compensate if there is wear on the wheels. It also features a water tray to make sure your tools don’t get overheated and a work light with an on/off switch that is separate from the grinder so you can use it on its own. You also get very little vibrations from the cast iron base that keeps the whole thing steady.
Now for a miniature bench grinder. The TruePower 199 is capable of doing most of the things a full-size machine can which help you save money in the long run. With variable speed control, you get a range of speeds from 0 to 10,000 RPM’s so it is very useful for a range of projects. You can sharpen metals and cut different materials with the included flex shaft attachment, fiber polishing wheel, and grinding wheel.
This lightweight 3-inch system is also easy to transport. With the durable metal case, it is ready for anything you want to throw at it. The TruePower 199 Mini Bench Grinder allows you to easily take care of small project and sharpen tools, plus it works well with standard Dremel attachments.
Features to Consider When Choosing a Bench Grinder
Is a Work Light Helpful on a Bench Grinder?
A work light is a great feature to use with any type of power tool. This is an important safety feature that can illuminate your work area so that you don’t injure yourself. Work lights can be flexible and directly attached at the center of the machine, it may be built in directly to the machine, or it might be attached over each wheel.
What Wheel Options Do You Need with a Bench Grinder?
You want a number of wheel options when choosing a bench grinder. It might only come with most of the wheel options but you at least want a fine or medium wheel as well as a coarse wheel. Before you purchase a unit, check and see which wheels it comes with as well as the size wheels that will fit it if you plan on make accessories or after-market add-ons.
Avoid something that only has a few wheels available and makes sure to check and see what materials the wheels are made with. If you plan to grind steel, you want a wheel with vitrified aluminum oxide or, if you working with nonferrous materials or cast iron, you want a silicon carbide wheel. Depending on your personal preferences and the materials you are working with, you will have a large range of stones to choose from.
What Size Bench Grinder is Best?
When it comes to bench grinders, there are a lot of different sizes to choose from. Miniature options start at 3 inches while larger bench grinder can go all the way up to 8 inches with lots of grinders falling in at 6 inches. Make sure to consider the type of projects you will be doing and decide from there which of the wheel sizes will work best with those projects. Whether you choose a small or large bench grinder will depend on your own personal preferences and the jobs you have planned.
What Speed Should I Look for in a Bench Grinder?
The overall speed of the machine is one of the most important considerations when choosing a bench grinder. You want to make sure you will have enough speed to get the job done, so the faster it spins the faster you will be able to finish the job. Most bench grinders will give you between 3,000 and 3,600 RPMs, so make sure you get a machine that can at least go that fast.
Make sure you don’t get something that is stronger than what you need but is at least strong enough to do what you need. You can also find units with variable speed options that will increase your versatility so you can change from low to high power as you need it.
Why Should You Have Water Handy?
You can ruin a tool’s edge if you overheat it, so keeping water nearby will make it easy to cool off the tool. It will turn bluish black if it becomes too hot, then you will need to grind the edge back to the good steel to start over again. The best method to sharpen a tool is moving it over the grinder once for only a couple of seconds and then stick the tool in water so you won’t risk ruining the tool.
How Do You Safely Grind a Small Object?
Use locking pliers to hold a small object to keep your finger a good way away from the wheel while it grinds. This protects them from getting burned by the hot object and provides control of the process.
What Speed Grinder is Best for Sharpening?
Most grinder run at around 3,450 RPMs unless they have variable speed. Make sure to keep your wheels dressed so that your grinder will work well, but when sharpening, you want a grinder with low-speed to run about 1,750 RPMS. This will lessen the chance that the edge will overheat.
What Does It Mean to Dress the Wheels?
Wheel dressing means you square the wheel’s face and uncover new grit so you have more effective cutting. A used wheel can become blocked and dull the grit which can slow material removal and cause overheating. Wheel dressers will cut away the surface of the wheel to uncover new grit while rounding the wheel and squaring the face.
How Can You Tell When a Tool is Sharp Enough?
The edge of a tool is becoming sharp when you see a spark. When you have a blunt edge, the spark go down but as it becomes sharper, the spark will flow over the tool and down the surface that is facing you.
How Do You Create an Angle Gauge?
Using an inexpensive protractor, you can create an angle gauge with a thin cardboard. First, draw the angle onto the cardboard using the protractor making sure your angle is labeled and cut following the line to create a gauge. Next, the tool rest should be adjusted by placing the cardboard on it and adjusting the angle until the wheel is contacting the middle of the angle on the cardboard gauge.
Can You Upgrade the Tool Rest?
You can easily add a stand-alone tool rest by purchasing one from a woodworking store. You can also purchase an attachment that will hold a chisel or plane irons.
How Can You Make a Portable Grinder?
You mount a grinder to a small stand or board so you can attach it to the bench when you need to use it and then store it away when you are done.
What is a Polishing Station?
A polishing station is basically when you have fitted a cotton buffing wheel to one side of a bench grinder and a wire wheel on the other side. It can also have a buffing wheel on both sides which makes a great cleaning and polishing tool. Polishing compound sticks are also needed which are color-coded so you know if they have coarse to very fine grit. When using a polishing wheel, the polishing stick is held against the buffing wheel to transfer the polishing compound to the buffing wheel which will buff whatever object you hold against it.
How Do You Use a Grinder Safely?
• Check grinder wheels for damage or cracks
• Wear goggles, face shield, or safety glasses that have side shields when grinding
• Don’t overtighten the nut when installing a wheel which can crack it
• Keep a gap of 1/8 inch or less between the grinding wheel and the tool rest
• Make sure to keep the spark shield and shrouds in place
When looking at the best options for a bench grinder, make sure to check out all the features and find one that matches the projects you have planned. Make sure to find one that has enough power and the right type of wheels to get the job done right the first time.